Connect with us

Guide

PSI VS PSIG: What’s the Difference?

Published

on

PSI VS PSIG: What’s the Difference?

Pressure is a totally not unusual term in lots of industries. We use it in air structures, gas strains, water pipes and machinery. If you work with compressors, pumps or valves, you may regularly see pressure devices: PSI and PSIG.

Many people suppose they’re the same. But they are not.

Understanding the difference between PSI and PSIG is very important for safety, correct measurement, and system performance.

In this text, we can give an explanation for PSI and PSIG in quite simple phrases. We will also have a look at where they’re used and why they are vital in industries including oil, gasoline and manufacturing.

What Is PSI?

PSI manner pounds in line with square inch.

It is the tool used to measure stress. It tells us how much pressure is applied to at least one square inch of the location.

In simple words:

PSI shows general pressure.

This consists of atmospheric strain (the stress in the air around us).

Example

The air around us is already below strain. This is known as atmospheric stress. At sea level, it is about 14.7 psi.

So while we degree strain in PSI, we degree:

atmospheric strain   gadget pressure

What Is PSIG?

PSIG stands for pounds per square inch gauge.

It measures pressure compared to atmospheric pressure.

In easy words:

PSIG shows stress above air strain.

It does not include atmospheric stress.

It starts offevolved measuring from 0 after atmospheric stress.

Simple Difference Between PSI and PSIG

Here is an easy way to understand:

Feature PSI PSIG

Full form: Pounds per Square Inch Gauge

Includes air pressure? Yes No

Zero point, Absolute vacuum, Atmospheric pressure

Use Scientific & technical , Industrial & daily use

This table clearly shows the difference between PSI and PSIG in simple terms.

Easy Formula

We can connect PSI and PSIG with a simple formula:

PSI = PSIG + Atmospheric Pressure

Since atmospheric pressure is about 14.7 PSI:

PSI = PSIG + 14.7

Example

If a gauge shows 50 PSIG, the absolute pressure is:

50 + 14.7 = 64.7 PSI

Real-Life Example

Let’s take a tire example.

If your car tire shows 35 PSIG, it means:

  • 35 PSI above atmospheric pressure.
  • Actual absolute pressure is 49.7 PSI.

But we don’t say PSI in daily life. We use PSIG because it is easier and more practical.

Where Is PSI Used?

PSI (absolute pressure) is used in technical and scientific fields.

Common uses:

  1. Laboratory measurements
  2. Vacuum systems
  3. Aerospace engineering
  4. Weather studies
  5. High-precision instruments

These fields need total pressure, so PSI is important.

Where Is PSIG Used?

PSIG is more common in industries and daily equipment.

Common uses:

  1. Air compressors
  2. HVAC systems
  3. Gas cylinders
  4. Water pipelines
  5. Hydraulic machines

And pressure gauges in factories usually show PSIG.

Why Understanding the Difference Matters

Such as knowing the difference between PSI and PSIG is very important.

1. Safety

Wrong pressure reading can cause:

  • Pipe bursts
  • Gas leaks
  • Equipment damage

Correct units prevent accidents.

2. Accurate System Design

Engineers design systems based on pressure levels.

If they confuse PSI and PSIG:

  • Valves may fail
  • Pumps may overload
  • Tanks may crack

So, correct measurement is critical.

3. Equipment Performance

Machines work best at specific pressures.

Too high or too low pressure can reduce:

  • Efficiency
  • Lifespan
  • Output quality

Role of Valves in Pressure Systems

Valves control pressure and flow in pipelines.

They open, close, or adjust fluid movement.

A professional valve manufacturer designs valves that can handle specific PSI or PSIG ratings.

If the pressure rating is wrong:

  • Valves may leak
  • Seals may fail
  • Systems may shut down

So, pressure knowledge is essential when selecting valves.

PSI, PSIG, and PSIA

Sometimes you may also see PSIA.

What is PSIA?

PSIA = Pounds per Square Inch Absolute

It measures pressure from an absolute vacuum.

Relation:

  • PSIA = PSIG + Atmospheric Pressure
  • Same as total PSI measurement

So:

  • PSIG → Gauge pressure
  • PSIA / PSI → Absolute pressure

Quick Comparison

Unit Measures Includes Atmosphere? Common Use

PSI Total pressure Yes Science, engineering

PSIG Gauge pressure No Industrial systems

PSIA Absolute pressure Yes Technical calculations

Practical Industry Example

Let’s look at a factory air system.

  • Compressor output: 120 PSIG
  • Atmospheric pressure: 14.7 PSI

Absolute pressure:

120 + 14.7 = 134.7 PSI

Engineers use this value to design:

  • Pipes
  • Tanks
  • Valves
  • Safety systems

This is why both PSI and PSIG are important.

How Pressure Gauges Work

Most gauges measure PSIG.

Why?

Because they compare the system pressure with the outside air pressure.

When no pressure is inside:

  • The gauge shows zero
  • Even though atmospheric pressure exists

This makes gauges simple and practical.

Common Mistakes People Make

1. Using PSI Instead of PSIG

This causes wrong calculations.

2. Ignoring Atmospheric Pressure

Important in vacuum and sealed systems.

3. Wrong Equipment Selection

Choosing valves or pipes without the correct pressure rating can be dangerous.

A trusted valve manufacturer always lists pressure ratings clearly to avoid this problem.

Tips to Remember the Difference

Here are easy memory tips:

  • G in PSIG = Gauge
  • The gauge compares with the air pressure
  • PSI = Total pressure
  • Add 14.7 to convert PSIG → PSI

Why This Knowledge Is Important for Buyers

If you buy compressors, pumps, or valves, you must check the pressure units.

Ask:

  • Is the rating in PSI or PSIG?
  • What is max pressure limit?
  • Is it safe for my system?

Professional suppliers and valve manufacturer companies always provide these details.

Conclusion

Understanding PSI and PSIG is easy but very important.

Let’s summarize:

PSI measures overall stress.

PSIG measures stress above atmospheric pressure.

Atmospheric strain is approximately 14.7 psi.

Formula: PSI = PSIG   14.7.

Such as knowing the distinction between PSI and PSIG enables:

safe operation

Also, choosing the right equipment

higher device layout

Industries that include oil, gasoline, water remedy and production rely upon accurate stress measurement. Valves, pipes and tanks have to agree to the precise classifications supplied with the aid of a reliable valve manufacturer.

In brief, PSI tells the tale of absolute stress, at the same time as PSIG tells the story of labor pressure. Both are essential, and using them successfully keeps the gadget safe and green.

 

Continue Reading

Categories

Trending